Creating an industrial floor on reinforced ground

Creating an industrial floor on reinforced ground

by Eric Laveder, Monofloor Design Chief

The search for optimised technical solutions remains an important driver of innovation for businesses. Therefore, specialist businesses have been working to develop ground reinforcement solutions in order to create concrete bases over soil with varying degrees of compressibility, to limit consolidation and avoid suspended flooring solutions.  However, while this technique has the advantage of preventing almost all consolidation, production costs are high.

Vibro stone columns

For a long time, vibro stone columns have been considered the ideal means of improving the soil’s mechanical conditions. They reduce consolidation while maintaining a degree of flexibility. It is therefore possible to use conventional paving over the top of this type of reinforcement. Unfortunately, it is not possible to use them:

  • on less favourable soil types (for example peaty soils) – if the soil cannot retain the material used to form the pillar, there is a risk of movement.
  • in the case of major consolidation. The latter are reduced by a factor of 2 or 3 at most.

Rigid inclusions

Rigid inclusions have been developed to prevent these issues (diagram 1). As the name suggests, this technique involves inserting rigid vertical elements into the compressible layers, following a regular grid of 3.00 x 3.00m maximum. These interact with the soil through friction. They have a greater compaction limiting effect than vibro stone columns.

However, inclusions are made of concrete or mortar and their elasticity modulus can be 5 to 7000 MPa, considerably higher than that of the existing ground. This makes it impossible to calculate the dimensions of the paving as if it was laid on a uniform surface, as this simple model no longer applies.

By way of analogy, imagine a sponge pierced by several toothpicks. When you push down on the surface of the sponge with your hand, you would easily feel the presence of these inclusions. The same thing happens with paving. It is possible to reduce the “hard spot” effect by increasing the thickness of the load distribution layer between the paving and the top of the inclusions, but in practice its thickness is limited and is not sufficient to create a level platform.

    Subscribe to our newsletter

    Discover the latest innovations in flooring technology with RCR. Subscribe to access news about featured projects, technological advancements, and expert advice in RCR #Leadersoftheflatworld
    © Copyright RCR Industrial Flooring.
    Whistleblower Legal notice and cookies policy